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4 AWG wire: amps, diameter & uses

4 AWG copper is 0.2043" solid (0.232" as 7-strand) and 21.2 mm². Table 310.16 rates it 70 / 85 / 95 A at 60 / 75 / 90 °C, so it protects up to a 80 A breaker on 75 °C terminals; aluminum of this size carries 65 A. Typical use: 70–85 A feeders and 60 A EV chargers in the wall (4/3 NM-B).

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01 · 1:1 wire gauge · caliper

4 AWG · concentric stranded copper

THIS IS:

4 AWG COPPER · 80 A BREAKER · 5.19 MM COPPER

Gauge
4 AWG
concentric stranded copper
Breaker
80 A
copper, max
Measured
5.89 mm
0.2320"

The gap is 5.89 mm (0.2320"), which reads as 4 AWG concentric stranded copper. Measure bare copper for the gauge: insulation is far thicker than the metal.

  • Meets NEC 2023 Table 310.16 at 75°C — verify with your local AHJ/inspector310.16
  • Drawn at true sizecalibrated screen

4 AWG

Solid diameter
0.204"5.19 mm · ASTM B258 formula
Stranded (7 strands)
0.232"5.89 mm · Table 8
THHN outside
0.324"8.23 mm · 0.0824 in² · Table 5
Area
41,740 cmil21.15 mm² · nearest IEC 25 mm²
DC resistance, 75 °C
0.308 Ω/1000 ftaluminum 0.508 Ω/1000 ft · Table 8
Copper weight
126.3 lb/1000 ft

Ampacity

Copper 60 / 75 / 90 °C
70 / 85 / 95 ANM-B uses the 60 °C column (334.80)
Aluminum 60 / 75 / 90 °C
55 / 65 / 75 A
Largest breaker (Cu, 75 °C)
80 Aampacity ≥ breaker

Other gauges

Nearest SWG
SWG 40.232" · 5.893 mm
IEC 60228
25 mm²between 16 and 25 mm²

4 AWG at a glance

Size

Solid diameter
0.2043" · 5.19 mm
Stranded (7)
0.232"
THHN outside
0.324"
Area
41,740 cmil · 21.15 mm²
Metric
16 – 25 mm²
SWG nearest
5 (5.385 mm)

Amps

Copper 60/75/90 °C
70 / 85 / 95 A
Aluminum 75 °C
65 A
Max breaker, THHN
80 A
As NM-B cable
not made
Ground for it
8 AWG

Run & fit

120 V at 64 A
91 ft at 3 %
240 V at 64 A
182 ft at 3 %
THHN in ½" EMT
1
THHN in ¾" EMT
2
Copper weight
126.3 lb/1000 ft

4 AWG reference 24 rows

Sort any column, print a shop sheet, download CSV. Click a row to load it in the calculator.

05 / Field guide

4 AWG
feeder copper.

4 AWG copper is 0.2043" solid (0.232" as 7-strand) and 21.2 mm². Table 310.16 rates it 70 / 85 / 95 A at 60 / 75 / 90 °C, so it protects up to an 80 A breaker on 75 °C terminals; aluminum of this size carries 65 A. Typical use: 70–85 A feeders and 60 A EV chargers in the wall (4/3 NM-B).

Between its neighbours

4 AWG has 59 % more copper than 6 AWG and 21 % less than 3 AWG. Its DC resistance is 0.308 Ω per 1000 ft at 75 °C (aluminum 0.508), and 1000 ft of it carries 126.3 lb of copper.

Feeders and services

4 AWG is the usual choice for 70–85 A feeders and 60 A EV chargers in the wall (4/3 NM-B). It is not made as NM-B cable; use THHN or XHHW in conduit, or SER/USE cable. The equipment ground for its largest breaker is 8 AWG.

On the 1:1 gauge

The caliper above opens at 5.19 mm. Lay a stripped length along the lines and step the gauge with ← and → until the wire just fills the gap.

Questions

Answered plainly.

01

How many amps can 4 AWG wire carry?

+

4 AWG copper is rated 70 A at 60 °C, 85 A at 75 °C and 95 A at 90 °C (NEC Table 310.16, 30 °C, three conductors or fewer). Aluminum of the same size: 65 A at 75 °C.

02

What size breaker for 4 AWG wire?

+

Up to 80 A with THHN on 75 °C terminals; the next size up is allowed by 240.4(B) only where the ampacity is not itself a standard rating.

03

What is the diameter of 4 AWG wire?

+

0.2043 inch (5.19 mm) solid, 0.232 inch stranded (7 strands), about 0.324 inch with THHN insulation.

04

What is 4 AWG in mm²?

+

21.15 mm² (41,740 circular mils). The IEC sizes either side are 16 and 25 mm²; replace it with 25 mm², not the smaller one.

05

How far can 4 AWG wire run?

+

At 64 A and 3 % drop, 91 ft one way at 120 V and 182 ft at 240 V (Table 8 resistance, 0.308 Ω per 1000 ft at 75 °C). Lighter loads go proportionally further.

06

How many 4 AWG wires fit in ½" EMT?

+

1 THHN conductors in ½" EMT, 2 in ¾" and 4 in 1" (NEC Chapter 9, 40 % fill for three or more).

07

Can 4 AWG be used for a house service?

+

Yes: by the 83 % rule (310.12) 4 AWG copper serves a dwelling’s 100 A service, or the feeder carrying its whole load. A subpanel feeder does not get the 83 % rule.

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