Three columns, three answers
NM-B cable is held to the 60 °C column, THHN in conduit on 60/75 °C breakers uses 75 °C. That is why 4 AWG NM-B and 6 AWG THHN can both serve 60 A.
A 60 A circuit takes 4 AWG NM-B in the wall or 6 AWG copper THHN in conduit (75 °C), with a 10 AWG ground; aluminum needs 4 AWG. At an 48 A load the copper reaches 152 ft at 240 V (3 % drop). Used for 48 A EV chargers, small subpanels and tankless heaters.
02 · Ampacity · NEC 2023 Table 310.16
USE:
6 AWG COPPER · 65 A ALLOWABLE · 60 A MAX BREAKER
6 AWG copper carries 75 A after derating from the 90 °C column and 65 A at its 75 °C terminals, so it is good for 65 A on a breaker up to 60 A.
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| Actions | |||||
|---|---|---|---|---|---|
| 4 AWG | 6 AWG | 10 AWG | 243 ft | ||
| 6 AWG | 6 AWG | 10 AWG | 152 ft | ||
| 4 AWG | 4 AWG | 8 AWG | 147 ft |
Feet one way (the current goes out and back). Ampacity is a separate check: a long run may need a heavier wire for drop, never a lighter one for heat.
05 / Field guide
A 60 A circuit takes 4 AWG NM-B in the wall or 6 AWG copper THHN in conduit (75 °C), with a 10 AWG ground; aluminum needs 4 AWG. At an 48 A load the copper reaches 152 ft at 240 V (3 % drop). Used for 48 A EV chargers, small subpanels and tankless heaters.
NM-B cable is held to the 60 °C column, THHN in conduit on 60/75 °C breakers uses 75 °C. That is why 4 AWG NM-B and 6 AWG THHN can both serve 60 A.
240.4(B) lets a conductor whose ampacity is not a standard size take the next breaker up (not on multi-outlet receptacle circuits). The headline here uses ampacity at least 60 A.
The answer above is the minimum for heat. On a long run upsize for voltage drop, and grow the ground with it: the table below gives the longest 240 V run at 3 % for each candidate size.
Questions
4 AWG copper NM-B in the wall, 6 AWG copper THHN in conduit or 4 AWG aluminum, all with ampacity at least 60 A (NEC 2023 Table 310.16).
Not at the ampacity rule: NM-B is limited to the 60 °C column (334.80), where 6 AWG carries 55 A; 240.4(B) next size up allows it on a single-load circuit.
10 AWG copper or 8 AWG aluminum (Table 250.122), larger in proportion if the circuit wire is upsized for distance (250.122(B)).
At 48 A (80 %) on 6 AWG copper, 152 ft one way at 240 V or 76 ft at 120 V before the drop passes 3 %. Beyond that, go up a size.
48 A: a continuous load (3 hours or more) may use only 80 % of the breaker rating (the 125 % rule).
Yes: 48 A × 125 % = 60 A. Use 6 AWG THHN in conduit or 4 AWG NM-B; 6 AWG NM-B (55 A) is not enough.