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4/0 AWG wire: amps, diameter & uses

4/0 AWG copper is 0.4600" solid (0.528" as 19-strand) and 107.2 mm². Table 310.16 rates it 195 / 230 / 260 A at 60 / 75 / 90 °C, so it protects up to a 225 A breaker on 75 °C terminals; aluminum of this size carries 180 A. Typical use: 200 A aluminum services, 200 A copper feeders and large battery cables.

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01 · 1:1 wire gauge · caliper

4/0 AWG · concentric stranded copper

THIS IS:

4/0 AWG COPPER · 225 A BREAKER · 11.68 MM COPPER

Gauge
4/0 AWG
concentric stranded copper
Breaker
225 A
copper, max
Measured
13.41 mm
0.5280"

The gap is 13.41 mm (0.5280"), which reads as 4/0 AWG concentric stranded copper. Measure bare copper for the gauge: insulation is far thicker than the metal.

  • Meets NEC 2023 Table 310.16 at 75°C — verify with your local AHJ/inspector310.16
  • Drawn at true sizecalibrated screen

4/0 AWG

Solid diameter
0.460"11.68 mm · ASTM B258 formula
Stranded (19 strands)
0.528"13.41 mm · Table 8
THHN outside
0.642"16.31 mm · 0.3237 in² · Table 5
Area
211,600 cmil107.22 mm² · nearest IEC 120 mm²
DC resistance, 75 °C
0.0608 Ω/1000 ftaluminum 0.1 Ω/1000 ft · Table 8
Copper weight
640.5 lb/1000 ft

Ampacity

Copper 60 / 75 / 90 °C
195 / 230 / 260 ANM-B uses the 60 °C column (334.80)
Aluminum 60 / 75 / 90 °C
150 / 180 / 205 A
Largest breaker (Cu, 75 °C)
225 Aampacity ≥ breaker

Other gauges

Nearest SWG
SWG 7/00.5" · 12.7 mm
IEC 60228
120 mm²between 95 and 120 mm²

4/0 AWG at a glance

Size

Solid diameter
0.4600" · 11.68 mm
Stranded (19)
0.528"
THHN outside
0.642"
Area
211,600 cmil · 107.22 mm²
Metric
95 – 120 mm²
SWG nearest
6/0 (11.786 mm)

Amps

Copper 60/75/90 °C
195 / 230 / 260 A
Aluminum 75 °C
180 A
Max breaker, THHN
225 A
As NM-B cable
not made
Ground for it
4 AWG

Run & fit

120 V at 180 A
164 ft at 3 %
240 V at 180 A
328 ft at 3 %
THHN in ½" EMT
0
THHN in ¾" EMT
1
Copper weight
640.5 lb/1000 ft

4/0 AWG reference 27 rows

Sort any column, print a shop sheet, download CSV. Click a row to load it in the calculator.

05 / Field guide

4/0 AWG
feeder copper.

4/0 AWG copper is 0.4600" solid (0.528" as 19-strand) and 107.2 mm². Table 310.16 rates it 195 / 230 / 260 A at 60 / 75 / 90 °C, so it protects up to a 225 A breaker on 75 °C terminals; aluminum of this size carries 180 A. Typical use: 200 A aluminum services, 200 A copper feeders and large battery cables.

Between its neighbours

4/0 AWG has 26 % more copper than 3/0 AWG and 15 % less than 250 kcmil. Its DC resistance is 0.0608 Ω per 1000 ft at 75 °C (aluminum 0.1), and 1000 ft of it carries 640.5 lb of copper.

Feeders and services

4/0 AWG is the usual choice for 200 A aluminum services, 200 A copper feeders and large battery cables. It is not made as NM-B cable; use THHN or XHHW in conduit, or SER/USE cable. The equipment ground for its largest breaker is 4 AWG.

On the 1:1 gauge

The caliper above opens at 11.68 mm. Lay a stripped length along the lines and step the gauge with ← and → until the wire just fills the gap.

Questions

Answered plainly.

01

How many amps can 4/0 AWG wire carry?

+

4/0 AWG copper is rated 195 A at 60 °C, 230 A at 75 °C and 260 A at 90 °C (NEC Table 310.16, 30 °C, three conductors or fewer). Aluminum of the same size: 180 A at 75 °C.

02

What size breaker for 4/0 AWG wire?

+

Up to 225 A with THHN on 75 °C terminals; the next size up is allowed by 240.4(B) only where the ampacity is not itself a standard rating.

03

What is the diameter of 4/0 AWG wire?

+

0.4600 inch (11.68 mm) solid, 0.528 inch stranded (19 strands), about 0.642 inch with THHN insulation.

04

What is 4/0 AWG in mm²?

+

107.22 mm² (211,600 circular mils). The IEC sizes either side are 95 and 120 mm²; replace it with 120 mm², not the smaller one.

05

How far can 4/0 AWG wire run?

+

At 180 A and 3 % drop, 164 ft one way at 120 V and 328 ft at 240 V (Table 8 resistance, 0.0608 Ω per 1000 ft at 75 °C). Lighter loads go proportionally further.

06

How many 4/0 AWG wires fit in ½" EMT?

+

0 THHN conductors in ½" EMT, 1 in ¾" and 1 in 1" (NEC Chapter 9, 40 % fill for three or more).

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